composite / Fibre-Reinforced / Polymer-Based FRP

Aramid fibre reinforced polymer (0.5mm, 1.0mm, 1.5mm, 2.0mm)

AFRP composites based on Kevlar 49: density ~1.44 g/cm?; yarn tensile strength ~3,000 MPa and modulus ~112 GPa; resin-impregnated strands ~3,600 MPa and 124 GPa. Composite properties vary with layup.

Atlas code
COM-FRC-PFR-004
compositefibre-reinforcedaramidkevlartwaronhigh-strengthimpact-resistant
Aramid fibre reinforced polymer (0.5mm, 1.0mm, 1.5mm, 2.0mm)
At-a-glance signals

AFRP composites based on Kevlar 49: density ~1.44 g/cm?; yarn tensile strength ~3,000 MPa and modulus ~112 GPa; resin-impregnated strands ~3,600 MPa and 124 GPa. Composite properties vary with layup.

Overview
Executive summary

Aramid fibre reinforced polymer (AFRP) composites use para-aramid fibres (e.g., DuPont Kevlar 49) in epoxy or vinyl ester matrices. DuPont Kevlar 49 yarn data report density 1.44 g/cm?, tensile strength about 3,000 MPa and tensile modulus about 112 GPa for yarn; resin-impregnated strands report tensile strength 3,600 MPa and modulus 124 GPa. Composite laminate performance depends on fibre volume fraction, orientation and resin system.

Best when…
  • Exceptional tensile strength (1720 MPa)
  • Superior impact resistance vs other FRPs
  • Complete corrosion immunity
  • Non-conductive/electrical insulation
  • 75+ year service life
  • 5x stronger than steel by weight
  • Excellent fatigue resistance
  • Negative thermal expansion coefficient
  • High chemical resistance
  • Vibration damping properties
  • Non-magnetic characteristics
  • Termite resistance certification
  • Low maintenance requirements
  • Cyclone-rated performance
  • Fire resistance with char formation
Top advantages
  1. 01 Exceptional tensile strength (1720 MPa)
  2. 02 Superior impact resistance vs other FRPs
  3. 03 Complete corrosion immunity
  4. 04 Non-conductive/electrical insulation
  5. 05 75+ year service life
Top limitations
  1. 01 High UV sensitivity without protection
  2. 02 Low compressive strength (15-20% of tensile)
  3. 03 Premium cost ($45-375/m²)
  4. 04 Difficult to recycle (20-50% recovery)
  5. 05 Moisture absorption (3.5-7%)
Technical
Physical ·9
Density
1.44 g/cm? (Kevlar 49 yarn density) kg/m³
Specific gravity
1.44
Porosity
0.5-2.0 %
Water absorption
3.5-7.0 %
Hardness
75-85
UV resistance
Poor (requires protection) // 28% strength loss without protection
Chemical resistance
Excellent (organic solvents, oils, salts)
pH tolerance
4-10
Surface roughness
5-25 µm
Mechanical ·7
Tensile strength
3,000 MPa (Kevlar 49 yarn); 3,600 MPa (resin-impregnated strand) MPa
Compressive strength
350-420 MPa
Flexural strength
1200-1450 MPa
Shear strength
45-65 MPa
Poisson's ratio
0.35-0.36
Impact resistance
35-120 // kJ/m² (varies with thickness)
Creep resistance
Excellent (<0.5% strain at 50% UTS, 1000hr)
Sustainability & Health
Embodied carbon & energy ·7
Embodied carbon
22-36 // kgCO2e/m² (varies with thickness)
Carbon footprint
15-25 // kgCO2e/kg
Embodied energy
200-300 MJ/kg // MJ/kg
Water footprint
180-250 L/kg // L/kg
Recycled content
0-15 % // % available
Renewable content
0 % // %
Circular score
3/10 // Limited recycling options
Compliance & Fire
Fire performance ·6
Combustibility class
Group 2-3 // AS 5637.1
Fire resistance level
Variable (requires AS 1530.4 testing)
Ignition temp
400-450 °C // °C
Flame spread index
25-45
Smoke dev. index
3-5
Heat release rate
50-150 // kW/m²
Cost & Lifecycle
Capex & lead time ·6
Material cost (range)
45-375 // AUD/m² (varies by thickness and method)
Material cost (per unit)
32-78 // AUD/kg (raw fiber)
Lead time
6-20 // weeks
Lifecycle cost
1850-2950 // AUD/m² over 50 years
Annual maintenance
2-5 // AUD/m²/year
Market availability
Moderate (specialist suppliers)
Service life & durability ·3
Expected lifespan
50-75 // years
Maintenance interval
5-10 // years (inspection only)
Warranty period
10-25 // years
Layer D

Where it's used

Bridge deck strengthening and retrofit
Marine boardwalks and jetty structures
Electrical utility cross-arms and poles
Submarine and naval vessel components
Wind turbine blade reinforcement
Mining conveyor systems
Blast and impact protection systems
Cable and rope applications
Aerospace structural components
Cyclone-resistant building elements
Seismic retrofit of concrete structures
Chemical processing equipment
Ballistic protection panels
Sports equipment manufacturing
Automotive racing components
COM-FRC-PFR-004 · Materials Atlas · CLAD Atlas data is reference-only. Verify against manufacturer specifications and current standards before specifying.