Concrete with polypropylene fibres (e.g., SikaFiber PPM-12) for crack control and spalling reduction; fibres are typically 12 mm long with density ~0.91 g/cm3 and melting point ~160 C.
01 Physical
Density2400kg/m3
Specific gravity2.3
Porosity12%
Water absorption4.5%
Hardness6
UV resistanceGood
Chemical resistanceExcellent
pH tolerance3-13
Surface roughness3.2µm
02 Mechanical
Tensile strength2.2-4.1MPa
Compressive strength20-50MPa
Flexural strength6.5MPa
Shear strength5MPa
Poisson's ratio0.2
Impact resistanceHigh
Creep resistanceModerate
03 Thermal
Thermal conductivity1.5W/m·K
Specific heat900J/kg·K
Thermal expansion10×10⁻⁶/°C
04 Compliance & Fire First question
Combustibility classNon-combustible
Fire resistance level120
Flame spread index0
Smoke dev. index0
Heat release rate0
05 Sustainability & Health
Embodied carbon0.38
Carbon footprint380
Embodied energy1.9MJ/kg
Water footprint195L/kg
Recyclability30%
Recycled content0%
Renewable content0
Circular score4
VOC emissions0
Toxicity ratingNon-toxic
LEED contribution2
06 Durability · Cost · Logistics
Expected lifespan75
Maintenance interval5
Warranty period10
Material cost (range)$250-$350
Material cost (per unit)300
Lead time1-3 days
Lifecycle cost850
Annual maintenance50
Market availabilityReadily available
07 Assessment
Advantages
90% reduction in plastic shrinkage cracking
Enhanced fire resistance through spalling prevention
Corrosion-free reinforcement system
Improved impact and fatigue resistance
Reduced maintenance requirements
50-100 year service life expectancy
Improved workability during placement
Enhanced durability in aggressive environments
Constraints
Higher initial cost than plain concrete ($50-100/m³ premium)
Requires careful mix design and quality control
Potential fibre balling if not properly mixed
Limited contribution to flexural strength compared to steel
Surface finishing may require additional attention
Lower elastic modulus than steel reinforcement
08 Applications
A1Structural floor slabs (100-200mm thickness)
A2Load-bearing walls in multi-storey construction
A3Industrial flooring and pavements
A4Precast concrete panels
A5Marine and coastal structures
A6Bushfire-prone area construction
A7Bridge decks and infrastructure
A8Warehouse and logistics facility floors
09 Sources & Standards
Sources pending — citations for this material are not yet recorded.
Verify all figures against manufacturer data and current standards
before specifying.
Currently living and working on the land of the Wurundjeri Woi Wurrung
People.
We acknowledge the Traditional Custodians of this land, whose
sovereignty was never ceded, and pay our respect to their enduring
connection to Country.